Float Level Transmitter
- Suitable for liquid level and interface measurement of liquid media in containers. In addition to on-site indication, it can be equipped with remote transmitters and alarm switches, with complete detection functions.
- It has a novel indication, intuitive and eye-catching reading; the direction of the observation indicator can be adjusted according to user needs.
- It has a large measurement range and is not limited by the height of the storage tank.
- The indication mechanism is completely isolated from the measured medium, with good sealing, high reliability and safe use.
- It features simple structure, easy installation, convenient maintenance, corrosion resistance, no power supply required and explosion-proof performance.
- Customized transmission header. Waterproof, explosion-proof, on-site display and other meters are available. Adaptable to working conditions and affordable.
- High-quality float, not easy to demagnetize after long-term use. The default stainless steel float ball can be customized with PTFE anti-corrosion float ball;
- Stainless steel reed switch. High-quality stainless steel, precision resistance reed switch, fast response and long life. Lengths and measuring points are available on request.
- Fixed way customized. Threaded fixing, flange fixing, or no fixing are optional.
Overview
Standard Float Level Transmitter is made of 304 or 316L stainless steel, suitable for liquid level measurement of most liquids.The product adopts full-process production management and inspection to ensure high reliability of the industrial Float Level Transmitter.
The Float Level Transmitter uses a magnetic float as the measuring element; through magnetic coupling, the resistance inside the sensor changes linearly.The intelligent converter converts the resistance change into a 4~20mA standard current signal, which can display the liquid level percentage, 4~20mA current and liquid level value on site.Remote transmission to the control room enables automatic detection, control and recording of liquid level with the industrial Float Level Transmitter.This instrument is suitable for sewage treatment and liquid level measurement of media in various atmospheric and pressure vessels in industries such as petroleum, chemical, power, light industry and pharmaceutical.It is particularly ideal for liquid level measurement of underground storage tanks and storage vessels.
The Float Level Transmitter features simple structure, easy debugging, good reliability and high accuracy.The Float Level Transmitter is widely applicable for continuous measurement of liquid level (interface) of media such as high-temperature, high-pressure, viscous, dirty media, asphalt, waxy oil products, as well as flammable, explosive and corrosive media.It can be used for industrial measurement and control of liquid level in various liquid tanks such as petroleum, chemical raw material storage, industrial processes, biochemistry, medicine, food and beverage, tank farm management and underground inventory of gas stations.The Float Level Transmitter is also suitable for dam water level, reservoir water level monitoring and sewage treatment, etc.
Working Principle of Float Level Transmitter:
The standard Float Level Transmitter is designed based on Archimedes' buoyancy principle; when the liquid level in the container changes, the float moves up and down accordingly.Due to magnetic action, the reed switch of the Float Level Transmitter is magnetically attracted, resulting in a linear change in the resistance inside the sensor.Then the converter converts this resistance change into a 4mA~20mA standard DC signal output, realizing long-distance detection and control of the liquid level with the 4-20mA Float Level Transmitter.Different materials can be selected according to the chemical properties of the liquid, and different floats can be matched according to the liquid density to achieve optimal measurement accuracy of the Float Level Transmitter.
Technical Parameters
Technical Parameters
| Type selection | Size（A×B×C）(mm) | Specific Gravity (gicm³) | Withstand Pressure(bar) | Material | Maximum Temperature Resistance(℃) | Rod Diameter(mm) |
| S3 | 42×50×15 | E>0.6 | 10 | SUS316L | 200 | φ12.7 |
| S4 | 45×55×15 | E>0.5 | Φ12.7 | |||
| S6 | 45×55×18 | E>0.7 | Φ14 | |||
| S7 | 75×108×20 | E>0.5 | SUS304 | φ16 | ||
| S5 | 52×52×15 | E>0.55 | 25 | SUS316L | φ12.7 | |
| S8 | 75×75×23 | E>0.7 | SUS304 | φ16 | ||
| s9 | 150×150×30 | E>0.5 | 15 | φ22 | ||
| P1 | 40×50×22 | E>0.85 | 常压 Normal Pressure | PP | 8 | Φ18 |
| T1 | 60×70×24 | E>0.9 | PTFE | 200 | φ18 | |
| SS | Customisation | Customisation | ||||
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Scraper Arch Breaker
- High-Quality Material Guarantee: The main body is made of SUS304 stainless steel, which has stable physical properties. It is not only corrosion-resistant and wear-resistant but also meets the hygiene level requirements of the food and pharmaceutical industries, avoiding contamination when materials come into contact with the equipment. SUS304 stainless steel scraper arch breakers are safe for food-grade applications.
- Simple Structural Design: The overall structure has no complex redundant parts and adopts a "bolt-free" assembly process, reducing gaps for material accumulation and cleaning blind spots. During daily maintenance, there is no need to disassemble complex components; only the scraper wear condition and gear lubrication status need to be checked, which greatly reduces maintenance costs and downtime. Low-maintenance scraper arch breakers save production costs for factories.
- Long Service Life: The core transmission components (gears) adopt precision machining technology, and combined with the wear-resistant treatment of the scraper, mechanical loss during operation is reduced. At the same time, compared with chain transmission, the gear transmission method avoids the risk of chain loosening and breaking, and the average service life of the equipment is more than 30% longer than that of traditional discharging equipment. Long-life scraper arch breakers reduce equipment replacement frequency for manufacturers.
- Significant Arch-Breaking and Wall-Cleaning Effect: The design of the scraper making circular motion along the silo wall can directly act on the retained materials on the side walls and bottom of the silo. It not only solves the "bridging" and "hollowing" problems but also cleans the materials attached to the silo wall, avoiding caking and deterioration caused by long-term material retention and improving material utilization rate. Scraper arch breakers with excellent wall-cleaning function enhance production efficiency.
- Alleviating Material Segregation: For mixed materials with uneven particle sizes, traditional discharging methods are prone to "segregation" (large particles concentrate at the bottom and small particles concentrate at the top) due to different particle settlement speeds, which affects subsequent production quality. The scraper arch breaker keeps the materials in a mixed state during the falling process through the uniform stirring and pushing of the scraper, effectively alleviating the segregation problem. Scraper arch breakers prevent material segregation for consistent product quality.
- Quiet Operation Experience: The gear transmission link adopts a high-precision meshing design, and combined with the lubrication treatment of bearings, the noise during operation is controlled below 60 decibels (equivalent to the volume of daily conversation), avoiding the harsh noise of traditional discharging equipment during operation and improving the workshop working environment. Quiet scraper arch breakers create a comfortable working environment for production line engineers.
- Wide Hopper Angle Adaptability: It can adapt to hopper angles within 45°. Whether it is a vertical silo or an inclined silo, accurate connection can be achieved by adjusting the installation angle, without the need for large-scale modification of the existing silo structure. Scraper arch breakers with flexible hopper angle adaptation fit various silo types.
- Rich Specifications and Customization Options: Standard caliber specifications from φ40 to φ500 are provided, covering different needs from small laboratory equipment to large-scale industrial production lines. For large-caliber needs beyond the standard caliber (such as above φ500), exclusive equipment can be customized through technical consultation according to the customer's silo size and material characteristics, ensuring seamless connection with the existing production system. Customizable scraper arch breakers meet diverse industrial needs for purchasers.
- Expandable Blade Design: It supports the installation of multiple scraper blades (the specific number is determined according to material fluidity and discharging volume). The more blades there are, the higher the discharging efficiency and the more uniform the material stirring, which can be flexibly adjusted according to the actual production rhythm. Expandable blade scraper arch breakers optimize discharging efficiency for different production beats.
KCB Series Gear Pump
- KCB Series Gear Pump is mainly composed of gears, shafts, pump body, relief valve and shaft end seal. The gears undergo heat treatment to achieve high hardness and strength, and are installed in replaceable shaft sleeves together with the shafts for operation. The lubrication of all parts in the KCB Series Gear Pump is automatically achieved by using the output medium when the pump is working.
- The pump is designed with reasonable oil discharge and oil return grooves, which reduce the torque force borne by the gears during operation. As a result, the bearing load is small, wear is minimal, and the KCB gear oil pump has high efficiency.
- KCB Gear Pump is equipped with a relief valve for overload protection. The full return pressure of the relief valve is 1.5 times the rated discharge pressure of the pump. The KCB gear oil pump can also be adjusted separately according to actual needs within the allowable discharge pressure range. However, it should be noted that this relief valve cannot work as a pressure reducing valve for a long time; if necessary, a separate pressure reducing valve can be installed on the pipeline. When viewing the pump from the extended end of the main shaft, the rotation direction is clockwise.
Knife Gate Valve
- Ultra-short structural length saves materials and greatly reduces the overall weight of the pipeline system matched with the knife gate valve.
- It occupies small effective space, effectively supports pipeline strength, and reduces the possibility of pipeline vibration when used with the knife gate valve.
- The gate plate of the knife gate valve is made of austenitic stainless steel, which greatly improves corrosion resistance and effectively prevents sealing leakage caused by gate plate corrosion.
- The upper sealing packing of the knife gate valve adopts flexible PTFE, ensuring reliable sealing and easy, flexible operation.
- The gate plate of the knife gate valve has a knife function, which can effectively cut off various impurities in the medium.
Bin Bottom Vibratory Discharger
- Low power consumption, high efficiency and obvious effect.
- The discharge hopper is integrally stamped, with good rigidity and smooth inner wall. The built-in tapered discharge plate protrudes upward to ensure no material residue in the discharger.
- The vibration force and amplitude can be easily adjusted.
- The fixing bolts of the discharge plate are assembled from top to bottom, which improves safety.
- Low noise generated by vibration, meeting environmental protection requirements.
- Safe and reliable to use, with safety protection devices.
- Simple and novel equipment structure, convenient installation and low maintenance rate.
Roots Blower
- It has the characteristic of forced transportation. Under the condition of a certain rotating speed, the flow rate is basically unchanged. Even in the small flow rate area, surge will not occur, and it has stable working characteristics.
- As a rotary machine, it has no reciprocating mechanism, no air valve, few wearing parts and a long service life.
- It inhales and exhausts air many times in one operation cycle. Compared with the piston compressor, the air flow speed is uniform and there is no air storage tank.
- There is a certain gap between the moving parts and the static parts, and no lubricating oil is needed in the chamber, which ensures that the transported gas is oil-free and no oil-gas separation device is required.
- There is no internal compression process, and the mechanical efficiency is high.